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| The
reinforcing strip is being glued to the
back. The strip is mahogany and will be
thicknessed and shaped with a hand plane. |
This
is my neck block. Here I am cleaning up
the bandsaw marks with a cabinetmakers rasp
and files. |
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| In
this photo the neck block is being glued
to another pad that sits directly under
the fingerboard. |
Here
the blocks are being glued to the sides.
The next step is to put in the linings. |
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| The
first round of linings being glued in. I'll
flip the mold over and glue in the other
set next. |
Here
the edge of the sides and the blocks have
been shaped to receive the back, and the
linings have been morticed. |
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| This
is the body with the back glued on. Because
I glue the top last I can clean the glue
squeeze-out when gluing on the back. |
Nice
straight grain Madagascar rosewood. The
color is actually a little less brown, and
more like the previous photo. |
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| Here
you can see the distictive grain of the
Madagascar rosewood sides. There is a nice
black ink line right down the middle. |
This
is the first step in making the mother-of-pearl
Torres tribute rosette. Thin ebony is being
edge-glued. |
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| The
thin ebony was laminated to plywood. Then
the inlay cavity was routed, and the MOP
inlaid. |
Here
the ply/ebony ring has been cut out. The
ID of the ring must match the OD of the
concentric lines exactly. |
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In this photo I am bandsawing the ring prior
to using the jig in the next photo. |
This
is the jig I use to reduce the rosette to
its final thickness. At this point it pays
to go slowly. |
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| Here
is the ring with the plywood routed away.
It is now its final thickness, and is ready
to inlay into the top. |
This
is the the bear claw cedar top. It is very
unusual to see this type of figure in cedar.
I have only one other top like this. |
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| The
rosette has been fit to the channel-I just
need to make a plug for the area at the
top, and glue it in. |
This
is the back side of the top, and the numbers
indicate the thickness in that area. I am
planing the top to final thickness. |
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| Here
the bridge patch is already on, and the
wide braces are being glued with hide glue.
This portable go deck is really convenient. |
This
is a close-up of the previous photo. You
can see the wide braces notching over the
bridge patch. |
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| The
transverse braces being glued. I'm always
surprised at how heavy the bracing looks
in photos. It's actually quite light. |
The top is ready to be glued to the body
now. I have signed and dated the center
wide brace, and stamped the top with my
initials. dfffddekkkkfijtheassff
cl jkkj
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This is a detail shot of the cut-off brace
notching into the lower cross brace. You
can also see the fans tapering to almost
nothing.
thekkkkk
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This
detail shot shows how all of the fan braces
notch over the bridge patch. The wide fans
are planed to around .020" over the
patch. |
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| Another
shot of the braces-here you can see the
height and profile of the regualr fan braces.
They are highest in front of the bridge. |
Here
is a look at the inside of the body before
the top goes on. I took this shot with the
body on its side-I like the juxtaposition
of lines. |
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This is almost the same view as the previous
shot, showing the back braces notching into
the linings.
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This
shot shows the reinforcing veneer I use
on the inside of the sides in the port
location. I use Brazilian rosewood for
this. This
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Here, I am marking for the notches in the
linings that will receive the brace ends.
The marking guage is scoring a line as a
chisel guide.Hefffff |
This
photo shows the operation of sawing the
notches for the brace ends. After I saw
down to the scored line I can chisel them
out. |
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| Here
are the finished notches. Next I will sand
off the pencil marks, steel wool the inside,
and put in the label. |
Now
the box is ready for the top. The end block
has been pared back a little, and the neck
block pad has two narrow lines chiseled
in it. |
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| The
transverse brace ends have been marked,
and are now sawn off to fit inside the notches
in the linings. |
Here
is my setup for gluing on the top. The body
is still in the mold, and the clamps are
dryer hose clamps that I have altered for
this job. |
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| Before
routing for bindings I take a few passes
around the top with my hand plane to level
any unfairness in the top edge of the sides. |
This
is a shot of the rosette after I have flooded
it with superglue. This helps to fill the
pores in the ebony and stabilize the whole
rosette. Here |
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| This
is my setup for routing the binding channels.
I rout one rabbet, and make the bindings
and purflings the same height. |
Here
you can see my jig for routing the backstrip.
Next I will cut in the slot for the butt
inlay, and move to cutting all the purfling
miters. |
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| A
view of the bindings being tied on. With
this method there are only two miters to
cut on the fly, the ones at the heel end. |
Here
I am fitting the last piece of binding.
The miter and the butt joint have to fit
exactly. There is no room for error here. |
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| This
is my setup for cleaning up the bindings
before sanding. Here I am planing most of
the bindings before going to a scraper. |
This
view of the head shows the just completed
string ramps. This head is not being carved
and stippled-the head veneer is too nice. |
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| This
is a view of the neck joint before it goes
together. The spline is Baltic birch plywood
and you can see how it stops short of the
heel. |
A
close-up view of the neck joint. You can
see how the shape of the neck/heel block
matches the contour of the body. |
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| In
this shot I am planing the taper into the
fingerboard. It has already been slotted
for frets, and bandsawn very close to the
final taper. |
Here
is the setup for gluing on the fingerboard.
There are a lot of clamps involved, so it
helps to be well prepared before spreading
glue. |
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| A
close-up of the clamping at the soundhole.
I can't live without my wood screw clamps.
The large C clamp has a special caul glued
to it. |
I
forgot to take pictures of the neck being
carved, so here that's been done, and the
7th fret position marker is being fitted. |
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| In
the first stage of finishing, the whole
guitar gets an egg white wash coat. Now
the guitar starts to change colors. |
The
back and sides with the egg white. In photos
the maple bindings always look whiter than
they are, even without a flash. |
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| In
this photo I am trying to show the 'bear
claw' figure in the cedar. This is a very
unusual top-it's quite rare to see this
type of grain. |
Here
you see the end graft, and all of the mitered
purflings coming together. There is a very
thin green in the purflings. |
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| A
detail shot of the mitered purflings at
the heel, and the ebony heel cap. The guitar
is now ready for a light sanding and on
to shellac. |
The
first coats of French polishing are done,
and now the building up of the shellac begins.
This photo quite accurately depicts the
colors. |
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